Using a state-of-the-art CAD system, our experienced design staff renders an accurate design concept from your provided CAD drawing of a product. This method minimizes errors and allows a design tolerance of 1/32" to insure your product fits perfectly into the finished cushion.

We’re able to provide a complete printed proof for your review before you spend any money on sample tooling. Our drawings are detailed, showing 3-D renderings of each foam part, critical dimensions, and even the carton size and packing process. Any necessary adjustments can be easily made then presented in a revised printed proof accompanied by an estimate.

Foam Pack’s premold polyurethane solution provides you with accurate, custom molded packaging for very low tooling cost. You’re looking at a couple of hundred dollars per mold compared to the many thousands you would spend on tooling for EPS or EPP molds. Plus, unlike many of our competitors who build their molds by hand, we use CAM software and a CNC machine to build our molds. This process reduces lead-time on initial orders and provides consistency on duplicate molds.